Something Fun You Can Build
OVERVIEW OF THE PROJECT

Part 1 – Materials Needed
1 x 6 (one by six) boards (4.5 linear feet per house)
1 x 8 (one by eight) boards (8 linear inches per house)
A box of 5d (5 penny, or 1-3/4") nails. You want to buy normal nails with heads, not finishing nails
Some white, brown or green exterior paint, preferably latex so that it washes up with water
One cheap disposable foam paintbrush for each kit
Heavy single-strand wire
You need:
A 1.5" hole saw for your drill
A 1/16" and 1/8" drill bit
A drill
A circular or hand saw
A hot glue gun and some glue
The 1 x 6 and 1 x 8 boards should be kiln-dried, finished lumber. Typically you will find this sort of lumber in the "shelving" section. As an alternative, you could substitute 3/4" (or even 1/2") plywood and cut it to the same dimensions. If you are making a large number of kits, the plywood option might be cheaper depending on where you live. If you use 1/2" plywood you will have to modify dimensions slightly.
The wire is used to make a loop that is used to hang the house. So look for single-stranded copper or steel wire that is perhaps 16 or 18 gauge. Picture hanging wire is a reasonable substitute.
Each kit consists of a roof, a floor, a front door, a back and two sides. The two sides and the back are 12-inch long pieces of 1 x 6. The roof is an 8-inch long piece of 1 x 8. The door is an 11.5 inch piece of 1 x 6 ripped down to 4 inches wide. The floor is a 4.5-inch piece of 1 x 6 also ripped down to 4 inches wide.
A 1 x 6, despite the fact that it is called a 1 x 6, has a thickness of 3/4" and a width of 5-1/2". A 1 x 8 has a width of 7-1/4". Knowing this makes the dimensions shown above seem more sensible.
Let's assume that you want to create 8 kits. Here is what you will need to do.
At the lumber yard buy an 8-foot long piece of 1 x 8 and five 8-foot long pieces of 1 x 6.
Take one of the 8 foot long pieces of 1 x 6 and "rip" it (cut along the long edge of the board) with your circular saw so it is 4 inches wide. Discard the 1-1/2" strip. The lumber yard may be able to do this for you, and if so it will save you some time.
Cut another 1 x 6 in half and rip one of the 4-foot pieces down to 4 inches wide as well.
These 4-inch wide pieces can then be cut into eight 11-1/2" doors and eight 4-1/2" floors.
From the remaining 1 x 6 boards cut 24 12-inch long pieces for the backs and sides.
From the 1 x 8 cut eight 8-inch long pieces for the roofs.
Now, using your 1.5" hole saw, drill the entry hole in the door.
You now need to drill starter holes for the nails to make it easier for the kids to put the house together. It will be very easy to figure out where those holes should go if you at this point try to assemble one of the houses. Using your 1/16" drill bit drill six holes in the back piece. The holes should be 3/8" in from the edge, and 2 inches from the top and bottom:
Drill 5 holes in the roof piece. In the picture below, the dotted lines represent where the side and back pieces will lie when the roof is in place. The hole in the back center should be 3/8" away from the edge and centered.
Drill 3 holes in each side piece. Two of the holes will hold the floor in place, while the third will hold the hinge nail for the door.
Finally, with your 1/8" (or better yet 3/32" if you have it) bit you need to drill a "latch hole" in the side pieces of the house. This bird house uses two "latch nails" to hold the door shut. You want to drill a hole through the side and into the door for this latch nail to go into. You want the hole to be big enough for the nail to be finger tight, but preferably not so big that the nail falls out when the house is tipped. It would be better, however, for the latch nail to be too loose than too tight.
[Note: Drilling the holes for the latch nail in the side of the house is easy. Drilling the hole into the side of the door is much harder in an unassembled house. You might want to postpone the whole latch nail issue until the house is assembled and then drill them in the finished houses as one of the final assembly steps. Kids like using drills it turns out, so this can be fun.]
Now cut about 4 inches of wire and make a loop about 2 inches in diameter. Twist the ends together. Make eight of these loops.
To create each kit, include six pieces of wood (two sides, a back, a door, a roof and a floor), maybe 20 nails, a wire loop, and a paint brush. Tie it all together in a bundle or drop it in a shopping bag with the assembly instructions and hand one kit to each kid.
You will be doing yourself a favor if you attempt to build one of these houses about the time you are ready to drill the starter holes for the nails. This will let you check your dimensions, etc. Once you have built one you can drill all of the rest of the starter holes in all of the other kits.
If you are putting together 8 or 10 kits, you can reasonably expect it to take you 3 to 4 hours if you keep yourself organized and pace yourself. Budget a little more time if you don't have a lot of tool experience. Ideally, you and one or two other parents will have as much fun putting the kits together as the kids will have building the bird houses at the meeting.
The instructions below show you (or the kids) how to put the kits together.
Part 1 - Building a Bluebird House
You should also find some nails, a wire loop (it will be used to hang the house on a tree) and a paint brush that you will use to paint the outside of the house. The house is going to go together like this:
To build your bird house, take the following steps.
Step 1: Attach the sides to the back
Nail the back to the two sides
Note that the sides should be placed so the pre-drilled holes are facing in the directions shown. It may be easier to get the back and sides nailed together if you ask a friend or one of your parents for help, or if you hot glue the pieces together before nailing.
Step 2: Attach the floor
Attach the floor
There should be a 3/8" gap between the edge of the floor and the back of the birdhouse. This gap will provide ventilation. The floor should be flush with the bottom of the house.
Step 3: Attach the door
The door swings out from the bottom, pivoting at the top, and uses latch nails to hold it in place. The nails at the top of the door act as the hinge.
The door should be even with the bottom of the house, flush with the front of the house, and there should be a gap at the top of about 1/2". Insert one of the latch nails at the bottom with your fingers. DO NOT hammer the latch nail in. You want it to be loose so that you can remove it to clean the house. It should slide in smoothly and help hold the door in place. Now nail in the top two nails. Nail them almost tight, but leave a tiny amount of slack so that the hinge will have some freedom.
Remove the latch nail. The door should swing out smoothly on the hinge nails.
Step 4: Attach the roof
In the process of attaching the roof, you will also attach the wire loop so that you can hang up the bird house when you are done.
Place the wire loop so that it is centered on top of the back wall. Then align the roof as shown and nail it in place with five nails total.
You have finished your bird house! Paint the outside of it an appropriate color (leave the inside natural) and hang it on the trunk of a tree.
Again good luck with this build. If you have some time! instead of painting this house! try taking some bark from a tree, use some glue or nails (if it is thick bark) and cover the house with the bark! It will really blend nice when you put this up in any tree.

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